Small Capacity Concrete Batching Plants

For projects like upgrading rural roads in Africa, building small communities in Southeast Asia, and renovating farm facilities in South America, the high costs and complex operations of large concrete batching plants often make them unsuitable. Our export-oriented small capacity concrete batching plants, designed specifically for small projects, feature modular design and global adaptability. With a precise output capacity of 20-60 cubic meters per hour, they perfectly meet the construction needs of small-scale overseas projects, ensuring cost-effective and reliable production of every cubic meter of concrete.
 

1. International Transport Friendly, Fast Delivery Anywhere
To address the challenges of cross-border transportation, our equipment utilizes a modular container design: the entire concrete batching plant can be disassembled and loaded into a single 40-foot high-cubic-foot container, reducing shipping space by 50% compared to traditional equipment and lowering sea freight costs by over 30%. Module assembly can be completed on-site using a forklift, eliminating the need for specialized lifting equipment.

Unlike large-scale construction sites that rely on hardened ground, this equipment is equipped with adjustable hydraulic legs and can be installed directly on compacted soil or a simple gravel foundation, reducing foundation construction costs by 80%. During relocation, two workers can complete disassembly in six hours, making it particularly suitable for construction sites in Africa and Southeast Asia. It has obtained EU CE certification and African SONCAP certification, streamlining customs clearance by 70%.

2. Multi-language Intelligent Control, Easy to Use with No Experience
Taking into account the high mobility of technicians on overseas construction sites, small capacity concrete batching plant features an intelligent control system in eight languages: English, French, Spanish, Arabic, and other mainstream languages. The 10.1-inch touchscreen is pre-programmed with a full range of international standard formulas from C15 to C40. Simply input the volume and automatically and precisely mix the sand, gravel, cement, and admixtures (with a ±2% accuracy), eliminating the need for specialized calculations. The unique "One-Click Production" feature simplifies the traditional five-step process into one, even first-time operators can begin independent operation after just two hours of training. The main unit features a built-in high-pressure cleaning system, which automatically cleans within three minutes after the press of a button, eliminating the inefficient manual cleaning process overseas.

3. Low Power Consumption and Compatibility with Global Power Grids, Reducing Operating Costs by 20%
To address unstable power supply conditions in some regions, small concrete batching plant features a wide voltage range (380V/415V/220V optional) and is compatible with 50Hz/60Hz global power grid standards. It also features a 15kW independent generator set interface, enabling seamless backup power during power outages. The total power consumption of the entire system is controlled at 30-50kW, equivalent to the energy consumption of five residential air conditioners. The power consumption per cubic meter of concrete is only 8-10 kWh, a 20% reduction compared to similar equipment. The main mixer utilizes a twin-shaft, miniature, optimized design. The blade angles are calibrated based on fluid dynamics simulations, enabling concrete homogeneity to be achieved at a low speed of 150 rpm (mixing time ≤ 90 seconds). The variable-speed screw conveyor automatically adjusts the conveying rate based on the raw material's moisture content, preventing waste caused by raw material sticking during the rainy season in tropical regions. This saves approximately $15,000 in cement costs per station annually.

4. Durable in Extreme Environments, Suitable for Tropical and Cold Zones
To adapt to diverse global climates, the equipment has been specifically upgraded for durability:
- Main mixer components: The mixing blades are made of Swedish SSAB wear-resistant steel, boasting a service life of 8,000 hours in high-temperature and high-humidity environments, sufficient to withstand 3-5 years of regular construction.
- Protection: The electrical system meets IP55 standards and operates stably in extreme environments ranging from -20°C to 50°C and 90% humidity. It has passed the Saudi SASO damp heat test and the Russian GOST low-temperature test.
- Common Wear Parts: Key components such as conveyor belt rollers and metering sensors use internationally recognized models. Replacement parts can be purchased at hardware markets in major cities like Dubai, Lagos, and São Paulo, eliminating the need to wait for genuine parts.

5. Global Service Network, 48-Hour Response Mechanism
We have established agent service centers in the Philippines, Nigeria, and Kenya, building a rapid response system:
Technical Support: 24/7 multilingual remote diagnosis, providing solutions within 12 hours for common faults.
Spare Parts Supply: Our agents stock 90% of commonly used spare parts, ensuring prompt delivery to customers in Asia and Africa.
Free Training: English operating manuals and video tutorials are available.

From rural school construction in Kenya to island terminal renovation in the Philippines, our small capacity concrete batching plants have served over 3,000 projects in over 60 countries worldwide. It may not have the massive production capacity of a large-scale station, but its characteristics of "easy transportation, easy operation, environmental resistance, and global guarantee" have made it a reliable partner for small overseas projects - allowing every small multinational project to use stable, economical, and compliant concrete.